Iai-america ERC2 Manual de usuario

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Pagina 1 - Controller (PIO Type)

Operation ManualERC2Actuator with IntegratedController (PIO Type)Fifth Edition

Pagina 2

Movement to each position (ST0 to ST2)... 51Pause (*STP) ...

Pagina 3 - Please Read Before Use

865. Data Entry <Basic>77(2) Work part was not contacted (missed) The position complete signal will not turn ON if the actuator does not yet co

Pagina 4 - [Connection Example]

875. Data Entry <Basic>78(4) Positioning band was entered with a wrong sign If the value in the “Positioning band” field of the position table

Pagina 5 - 2. Basic Parameter Settings

885. Data Entry <Basic>795.2.5 Pause The actuator can be paused during movement using an external input signal (*pause). The pause signal uses

Pagina 6 - 4. Backup of Latest Data

895. Data Entry <Basic>805.2.7 Home Return After the power is turned on, home return must be executed to establish the home. Upon occurrence of

Pagina 7 - Install a diode

905. Data Entry <Basic>815.3 Power-saving Modes at Standby Positions One general feature of pulse motors is that their holding current in stand

Pagina 8 - CE Marking

915. Data Entry <Basic>82 Full servo control mode The pulse motor is servo-controlled to reduce the holding current. Although the exact degree

Pagina 9 - Table of Contents

925. Data Entry <Basic>83Setting method: Set one of the following values in the “Standstill mode” field of the position table: x Set “1”: T be

Pagina 10

936. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>846. Operation in the “3 Points (Air Cylinder)” Mode <Practical Op

Pagina 11

946. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>85The relationships of movement command inputs/position complete outpu

Pagina 12

956. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>866.2 How to Start (1) Confirm that the connector end (CN1) of the e

Pagina 13

5.2.6 Zone Signal Output... 885.2.7

Pagina 14

966. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>87If the actuator does not perform home return, confirm that the *paus

Pagina 15 - Safety Guide

976. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>886.3 Position Table and Parameter Settings Required for Operation 6.

Pagina 16

986. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>896.3.2 Full-scale Operation We provide energy-saving modes to reduce

Pagina 17

996. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>906.4 Moving Operation First, make the controller ready to accept mov

Pagina 18

1006. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>91[Operation timings] Caution: [1] Movement commands are executed b

Pagina 19

1016. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>92z The movement command input operates in two modes. You can sele

Pagina 20

1026. Operation in the “3 Points (Air Cylinder)” Mode <Practical Operation>93z Handling of the pause (*STP) signal This signal is a Contact B s

Pagina 21 - Alert Indication

1037. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>947. Operation in the “8 Points” and “16 Points” Modes <Practic

Pagina 22 - Caution in Handling

1047. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>95If the actuator does not perform home return, confirm that the *p

Pagina 23 - 1. Overview

1057. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>967.2 Position Table and Parameter Settings Required for Operation

Pagina 24 - 1. Overview

Default direction of excited-phase signal detection ... 134Excited-phase signal detection ti

Pagina 25 - Payload capacity (Note 2)

1067. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>977.2.2 Full-scale Operation We provide energy-saving modes to red

Pagina 26

1077. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>987.3 How to Execute Home Return First, force the position complet

Pagina 27

1087. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>997.3.2 16 Points Input a start signal after selecting and inputti

Pagina 28 - (2) Rod type

1097. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1007.4 Home Return and Movement after Start (16 Points) First, set

Pagina 29 - 1.4 Warranty

1107. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>101The position complete output will turn ON when the controller be

Pagina 30 - Applications

1117. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1027.5 Positioning Mode (Back and Forth Movement between Two Point

Pagina 31

1127. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>103Position-data table (Field(s) within thick line must be entered.

Pagina 32 - 1.6.2 Storage Environment

1137. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1047.6 Push & Hold Mode First, cause the position complete sig

Pagina 33 - 1.6.4 Noise Elimination

1147. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>105Position-data table (Field(s) within thick line must be entered.

Pagina 34

1157. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>106If the actuator has missed the work part, the position complete

Pagina 35 - 1.7 Cabling

... ... ... ... ... ... ... 16311.1.3 ERC2-RA6

Pagina 36

1167. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1077.7 Speed Change during Movement Example of use in operation)

Pagina 37

1177. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>108Position-data table (Field(s) within thick line must be entered.

Pagina 38 - 2. Installation

1187. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1097.8 Operation at Different Acceleration and Deceleration Settin

Pagina 39 - 2. Installation

1197. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>110T1Command position StartPosition complete Actuator movement Posi

Pagina 40 - 2.2 Installation

1207. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1117.9 Pause Example of use in operation) The actuator is paused

Pagina 41 - 2.2.2 Rod Type

1217. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>112Command position StartPosition complete PauseActuator movement T

Pagina 42

1227. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1137.10 Zone Signal How the boundaries are set varies depending on

Pagina 43 - 2.2.3 Installing the Load

1237. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>114Command position StartPosition complete Zone Actuator movement T

Pagina 44

1247. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1157.11 Incremental Moves Example of use in operation) Move the a

Pagina 45 - 3. Wiring

1257. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>116Position-data table (Field(s) within thick line must be entered.

Pagina 46 - 60 mA max

Pre-2Requirements for Industrial Robots under Ordinance on Industrial Safety and Health Work area Work condition Cutoff of drive source Measure Art

Pagina 47 - 3. Wiring

1267. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>1177.11.1 How to Determine the Final Position The PLC manages the

Pagina 48

1277. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>118Command position StartPosition complete Actuator movement Positi

Pagina 49 - Input power supply

1287. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>119Command position StartPosition completeActuator movement Positio

Pagina 50

1297. Operation in the “8 Points” and “16 Points” Modes <Practical Operation>120Command position StartPosition complete Actuator movement Positi

Pagina 51

1308. Parameter Settings1218. Parameter Settings 8.1 Parameter Table Parameters are classified into four types according to their content. Category:

Pagina 52 - 3.2.2 Address Assignment

1318. Parameter Settings1228.2 Detailed Explanation of Parameters If a parameter has been changed, always restart the controller using a software res

Pagina 53

1328. Parameter Settings123z Home return offset The controller is shipped from the factory with an optimal value set in parameter No. 22, so the dist

Pagina 54

1338. Parameter Settings1248.2.2 Parameters Relating to the Actuator Operating Characteristics z Default speed The factory setting is the rated spee

Pagina 55

1348. Parameter Settings125z Default direction of excited-phase signal detection When the servo is turned on for the first time after a power on, exc

Pagina 56

1358. Parameter Settings126z Automatic servo-off delay time This parameter defines the delay time after the positioning is completed until the servo

Pagina 57 - Brake release

1Pre-2Requirements for Industrial Robots under Ordinance on Industrial Safety and Health Work area Work condition Cutoff of drive source Measure Ar

Pagina 58

1368. Parameter Settings127z Push speed This parameter defines the push speed to be applied after the actuator reaches the target position in push &a

Pagina 59

1378. Parameter Settings1288.2.3 Parameters Relating to the External Interface z PIO pattern selection Select a desired PIO operation pattern using

Pagina 60 - 3.4.2 Address Assignment

1388. Parameter Settings129[Level mode] (Note) Turn OFF the movement command input after confirming that the target position has been reached. [Edge

Pagina 61

1398. Parameter Settings130z Output mode of position complete signal This parameter defines the status of position complete signal to be applied if t

Pagina 62 - [PNP specification]

1408. Parameter Settings131z Silent interval multiplication factor This parameter is not used for this controller. It is applied to controllers of RS

Pagina 63

1418. Parameter Settings1328.2.4 Servo Gain Adjustment Before the shipment, the servo has been adjusted in accordance with the standard specification

Pagina 64

1428. Parameter Settings133z Speed loop integral gain Parameter No. Unit Input range Default 32 --- 1 ~ 217270 Set individually in accordance wit

Pagina 65 -  Alarm reset (RES)

1439. Troubleshooting1349. Troubleshooting 9.1 Action to Be Taken upon Occurrence of Problem Upon occurrence of a problem, take appropriate action a

Pagina 66 -  Alarm (*ALM)

1449. Troubleshooting1359.2 Alarm Level Classification Alarms are classified into two levels according to the symptoms they represent. Alarm level L

Pagina 67

1459. Troubleshooting1369.3 Alarm Description and Cause/Action (1) Operation-cancellation level alarms Code Error name Cause/Action A1 Parameter

Pagina 68 -  Home return (HOME)

2No.Operation Description Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment su

Pagina 69 -  Zone (ZONE)

1469. Troubleshooting137Code Error name Cause/Action C9 Excessive motor supply voltage This alarm indicates that the motor supply voltage is excess

Pagina 70

1479. Troubleshooting138(2) Cold-start level alarms Code Error name Cause/Action B8 Excitation detection error This controller detects excited ph

Pagina 71 - Parameters)

1489. Troubleshooting139Code Error name Cause/Action F5 Verification error of data written to nonvolatile memory When data was written to the non

Pagina 72

1499. Troubleshooting1409.4 Messages Displayed during Operation Using the Teaching Pendant This section explains the warning messages that may be dis

Pagina 73

1509. Troubleshooting141Code Error name Cause/Action 20C CSTR-ON during operation This message indicates that the start signal (CSTR) was turned O

Pagina 74

1519. Troubleshooting1429.5 Specific Problems z I/O signals cannot be exchanged with the PLC. Cause: [1] The 24-V I/O power supply is connected in

Pagina 75 - Position Table)

1529. Troubleshooting143z Noise occurs during downward movements in a vertical application. Cause: The load exceeds the rating. Action: [1] Decrea

Pagina 76

15310. Maintenance and Inspection14410. Maintenance and Inspection 10.1 Inspection Items and Schedule Perform maintenance and inspection per the sch

Pagina 77 -  Zone (PZONE)

15410. Maintenance and Inspection14510.4 Internal Check (Slider Type) [1] With the SA6C and SA7C, the screw cover and side covers can be removed usin

Pagina 78

15510. Maintenance and Inspection14610.5 Internal Cleaning (Slider Type) x Wipe off dirt using a soft cloth, etc. x Do not blow compressed air at h

Pagina 79 - 3.10 Emergency-Stop Circuit

3Pre-3Applicable Modes of IAI’s Industrial Robot Machines meeting the following conditions are not classified as industrial robots according to Notice

Pagina 80

15610. Maintenance and Inspection147(2) Greasing method Grease the guide by following the procedure below: [1] Apply grease between the slider and ba

Pagina 81 - 3.11 Extension Cable

15710. Maintenance and Inspection14810.7 Greasing the Ball Screw (Slider Type) (1) Applicable grease The following special grease is applied to the

Pagina 82

15810. Maintenance and Inspection14910.8 Greasing the Rod Slide Surface (1) Applicable grease The following grease is applied to the rod slide surfa

Pagina 83 - 4.1 Controller

15910. Maintenance and Inspection15010.9 Motor Replacement Procedure Before replacing the motor, save the latest parameter and position data. Save th

Pagina 84 - [3] D-sub, 9-pin connector

16010. Maintenance and Inspection151x Installation [1] Place the coupling spacer in the coupling hub. [2] Insert the motor unit into the rear brack

Pagina 85 - [6] Monitor LEDs

16111. AppendixAppendix11. Appendix11.1 External Dimensions11.1.1 ERC2-SA6C50.92.549.12.337.52513.5118.580.630A50 B 50605 50 5993232S.E.M.E.L10Stroke

Pagina 86 - 4. Electrical Specifications

16211. Appendix152Appendix* Appendix Example of Basic ERC2 Positioning Sequence Given below is an example of basic sequence for creating a positioning

Pagina 87 - [4] Relay connector (J1)

16311. Appendix152Appendix* Appendix Example of Basic ERC2 Positioning Sequence Given below is an example of basic sequence for creating a positioning

Pagina 88

16411. Appendix152Appendix* Appendix Example of Basic ERC2 Positioning Sequence Given below is an example of basic sequence for creating a positioning

Pagina 89

16511. Appendix152Appendix* Appendix Example of Basic ERC2 Positioning Sequence Given below is an example of basic sequence for creating a positioning

Pagina 90

4Pre-4Notes on Safety of Our Products Common items you should note when performing each task on any IAI robot are explained below. No. Task Note 1

Pagina 91

16611. Appendix152Appendix* Appendix Example of Basic ERC2 Positioning Sequence Given below is an example of basic sequence for creating a positioning

Pagina 92 - 5. Data Entry <Basic>

16711. AppendixAppendix11.2 Example of Basic ERC2 Positioning SequenceGiven below is an example of basic sequence for creating a positioning sequence

Pagina 93

16811. Appendix153AppendixNMNM P OO PEND Q PP PEND QJ O O J RSRSMNOPQRSPositioning start pulse to position 2 Auxiliary positioning start for pos

Pagina 94

16911. Appendix154AppendixRSJOPC1PC2PC4CSTRPosition 3 set signal Position 5 set signal Command position 1 Command position 2 Position 6 set signal Pos

Pagina 95 - Automatic servo-off mode

17011. AppendixAppendixStandstillmodeCommandmodeIncrementalRecorded date:Acceleration/decelerationmodeZone–[mm]Zone+[mm]Positioningband[mm]Threshold[%

Pagina 96

17111. AppendixAppendix11.4 Parameter RecordsRecorded date:Category: a: Parameter relating to the actuator stroke rangeb: Parameter relating to the ac

Pagina 97

172Change History157Change HistoryRevision Date Description of RevisionThird editionAdded “Before Use.”Changed “Safety Precautions” to “Safety Guide.”

Pagina 99 - Push = Other than 0

Manual No.: ME0158-5A (March 2012)The information contained in this document is subject to change without notice for purposes ofproduct improvement.Co

Pagina 100 - 5. Data Entry <Basic>

5Pre-5No. Task Note (2) Wiring the cables z Use IAI’s genuine cables to connect the actuator and controller or connect a teaching tool, etc.z Do n

Pagina 102 - 5.2.6 Zone Signal Output

6Pre-6No. Task Note 5 Teaching z When releasing the brake of the vertically installed actuator, be careful not to let the actuator drop due to it

Pagina 103 - 5.2.7 Home Return

7Pre-7Indication of Cautionary Information The operation manual for each model denotes safety precautions under “Danger,” “Warning,” “Caution” and “No

Pagina 104

8Pre-8Caution in Handling 1. Do not set speeds and accelerations/decelerations equal to or greater than the respective ratings. If the actuator is op

Pagina 105 -  Automatic servo-off mode

91. Overview11. Overview 1.1 Introduction Thank you for purchasing the Easy All-in-One ROBO Cylinder (hereinafter referred to as “ERC2”). This manua

Pagina 106

101. Overview2(5&6$&,3013610<Series name> <Type> Slider type x SA6C x SA7C Rod type x RA6C x RA7C x RGS6C x R

Pagina 107

111. Overview31.3 Specifications (Note 1) The figures in blank bands indicate the maximum speeds for respective strokes. The maximum speeds during v

Pagina 108

121. Overview41.3.1 Correlation Diagrams of Speed and Payload Capacity – Slider Type (Note) In the above graphs, the number after each type name ind

Pagina 109 - 6.2 How to Start

131. Overview51.3.2 Correlation Diagrams of Speed and Payload Capacity – Rod Type (Note) In the above graphs, the number after each type name indica

Pagina 110

141. Overview6Load Applied to the Actuator (1) Slider type x Keep the load applied to the slider below the value stated in the applicable specificat

Pagina 111 - 6.3.1 Test Operation

151. Overview71.4 Warranty Period and Scope of Warranty The ERC2 you have purchased passed IAI’s shipping inspection implemented under the strictest

Pagina 112 - 6.3.2 Full-scale Operation

Please Read Before UseThank you for purchasing our product.This Operation Manual explains the handling methods, structure and maintenance of this prod

Pagina 113 - 6.4 Moving Operation

161. Overview71.4 Warranty Period and Scope of Warranty The ERC2 you have purchased passed IAI’s shipping inspection implemented under the strictest

Pagina 114 - Intermediate point complete

171. Overview81.5 Transportation and Handling 1.5.1 Handling before Unpacking Exercise due caution when transporting or handling the box containing

Pagina 115

181. Overview91.6 Installation Environment and Noise Elimination Pay due attention to the installation environment of the controller. 1.6.1 Installa

Pagina 116

191. Overview101.6.3 Power Supply The control/motor-drive power supply specification is 24 VDC r 10% (2 A max). 1.6.4 Noise Elimination This section

Pagina 117 - Operation>

201. Overview11(2) Noise sources and elimination Among the numerous noise sources, solenoid valves, magnet switches and relays are of particular conc

Pagina 118

211. Overview121.7 Cabling x The standard extension cables have excellent flexibility to withstand fatigue from flexural loads, but they are not rob

Pagina 119 - 7.2.1 Test Operation

221. Overview13Prohibitions/Notes on Handling Cables When designing an application system using this actuator, incorrect wiring or connection of each

Pagina 120 - 7.2.2 Full-scale Operation

231. Overview14Cable Cable track z Always use a robot cable for each relay cable. Bending radius (r)z Use a cable track with a bending radius (r) of

Pagina 121 - 7.3.1 8 Points

242. Installation152. Installation 2.1 Name of Each Part 2.1.1 Slider Type (SA6C/SA7C) 2.1.2 Rod Type (RA6C/RA7C) Connection port for teaching pen

Pagina 122 - 7.3.2 16 Points

252. Installation162.1.3 (1) Rod Type with a Single Guide (RGS6C/RGS7C) (2) Rod Type with Double Guides (RGD6C/RGD7C) Connection port for teaching pe

Pagina 123 - Position complete output OFF

CAUTION1. Using Multiple 24-V Power Supplies If multiple 24-V power supplies are used, always connect the 0-V lines of all power supplies. If not, da

Pagina 124

262. Installation172.2 Installation 2.2.1 Slider Type z Installing the actuator The actuator-mounting surface must be a machined surface or have an

Pagina 125 - Position complete output ON

272. Installation182.2.2 Rod Type A rod-type actuator can be installed in the following two ways: z Affixing with a flange Install the actuator by t

Pagina 126 -

282. Installation19z Affixing with foot brackets (optional) If optional foot brackets are used, install the foot brackets using hex cap bolts. Foot-b

Pagina 127 - 7.6 Push & Hold Mode

292. Installation202.2.3 Installing the Load z Slider Type Four tapped holes are provided in the slider, so affix the load using these holes (indica

Pagina 128

302. Installation21z Rod Type A bolt is attached on the rod end bracket, so use this bolt to affix the load. (Use the supplied nut, if necessary.) Ro

Pagina 129

313. Wiring223. Wiring 3.1 Basic Structure PC software RS232C type <RCM-101-MW> USB type <RCM-101-USB> OptionalTeaching pendant <RCM-

Pagina 130 - [10] [8] [6] [3]

323. Wiring23z Connection diagram [1] When the control board is of the NPN specification [sink type] * In the case of a robot cable, the wire color

Pagina 131

333. Wiring24[2] When the control board is of the PNP specification [source type] * In the case of a robot cable, the wire colors change as follows.

Pagina 132 - ON 0.1 mm before position 1

343. Wiring253.2 Configuration Using a SIO Converter If any of the following conditions applies, use a SIO converter to connect the teaching pendant

Pagina 133

353. Wiring26MEMG2EMG124V0VFGTB260 mA MAXABOrange (Red 1) Orange (Black 1) 1A SGA 1B SGB Yellow (Red 1) Yellow (Black 1) Pink (Red 1) Pink (Black 1)

Pagina 134 - 7.9 Pause

CAUTION2. Basic Parameter SettingsWhen the power is turned on for the first time, at least the two parameters explained below must be set in accordan

Pagina 135

363. Wiring27[2] When the control board is of the PNP specification [source type] * In the case of a robot cable, the wire colors change as follows.

Pagina 136 - 7.10 Zone Signal

373. Wiring283.2.1 Example of Connecting Multiple Axes Using Link Cables (Note 1) If the total length of the communication cable is 10 m or longer a

Pagina 137

383. Wiring293.2.2 Address Assignment If multiple axes are connected, a slave number must be assigned to each axis so that the host can recognize the

Pagina 138 - 7.11 Incremental Moves

393. Wiring303.3 Configuration Using an Isolated PIO Terminal Block If either of the following conditions applies, use an isolated PIO terminal block

Pagina 139

403. Wiring31z Connection diagram [1] When the control board is of the NPN specification [sink type] [1] Insulate the power supply [2] The I/O logic

Pagina 140

413. Wiring32[2] When the control board is of the PNP specification [source type] [1] Insulate the power supply [2] The I/O logic of the PLC is PNP I

Pagina 141 - (1) Positioning mode

423. Wiring33PC software RS232C type <RCM-101-MW> OptionalTeaching pendant <RCM-T> OptionalCable length: 5 m Host system <PLC>Connec

Pagina 142 - (2) Push & hold mode

433. Wiring34z Connection diagram [1] When the control board is of the NPN specification [sink type] [1] Insulate the power supply [2] Change to PNP

Pagina 143

443. Wiring35[2] When the control board is of the PNP specification [source type] [1] Insulate the power supply [2] Change to NPN Input common 0 V

Pagina 144 - 8. Parameter Settings

453. Wiring363.4.1 Example of Connecting Multiple Axes Using Link Cables (Note 1) Only on the last axis set the terminal-resistor connection switch

Pagina 145 - 8. Parameter Settings

CAUTION3. PC Software and Teaching Pendant Models This product offers new functions not available in the conventional ERC series. To support these ne

Pagina 146

463. Wiring373.4.2 Address Assignment If multiple axes are connected, a slave number must be assigned to each axis so that the host can recognize the

Pagina 147

473. Wiring383.5 Specifications of I/O Signals 3.5.1 Recognition of Input Signals The input signals from this controller have an input time constant

Pagina 148

483. Wiring393.5.2 External Input Specifications Item Specification Number of input points 6 points Input voltage 24 VDC r 10% Input current 4 mA/

Pagina 149

493. Wiring403.5.3 External Output Specifications Item Specification Number of output points 4 points Rated load voltage 24 VDC Maximum current 6

Pagina 150

503. Wiring413.6 I/O Signals for PIO Pattern 1 [3 Points] (Air Cylinder) The following description assumes that the actuator is used in place of an a

Pagina 151

513. Wiring423.6.2 Details of Input Signals  Movement to each position (ST0 to ST2) When the OFF o ON rise edge of each movement signal is detected

Pagina 152 - [Edge mode]

523. Wiring433.6.3 Details of Output Signals  Completion of each position (PE0 to PE2) These signals indicate that the target position correspondin

Pagina 153

533. Wiring443.7 I/O Signals for PIO Pattern 0 [8 Points] Caution The factory setting is “8 points.” The pause signal can be disabled in parameter N

Pagina 154

543. Wiring453.7.2 Details of Input Signals  Start (CSTR) When the OFF o ON rise edge of this signal is detected, the controller will read the targ

Pagina 155 - 8.2.4 Servo Gain Adjustment

553. Wiring463.7.3 Details of Output Signals  Position complete (PEND) This signal indicates that the target position was reached and positioning h

Pagina 156

CAUTION5. Plugging/Unplugging ERC2PIO Teaching Tools [1] When plugging or unplugging a teaching tool (PC software/teaching pendant) connector, mak

Pagina 157 - 9. Troubleshooting

563. Wiring47(Reference) Output Signal Changes in Each Mode Mode classification PEND HEND Actuator is stopped with the servo ON after the power was

Pagina 158 - 9.2.1 How to Reset Alarms

573. Wiring483.8 I/O Signals for PIO Pattern 2 [16 Points] (Setting by Zone Boundary Parameters)Caution The factory setting is “8 points,” so set pa

Pagina 159 - 9. Troubleshooting

583. Wiring493.8.2 Details of Input Signals  Start (CSTR) When the OFF o ON rise edge of this signal is detected, the controller will read the targ

Pagina 160

593. Wiring503.8.3 Details of Output Signals  Position complete (PEND) This signal indicates that the target position was reached and positioning h

Pagina 161 - (2) Cold-start level alarms

603. Wiring51(Reference) Output Signal Changes in Each Mode Mode classification PEND HEND Actuator is stopped with the servo ON after the power was

Pagina 162

613. Wiring523.9 I/O Signals for PIO Pattern 3 [16 Points] (Setting in Zone Fields in the Position Table) Note The factory setting is “8 points,” so

Pagina 163

623. Wiring533.9.2 Details of Input Signals  Start (CSTR) When the OFF o ON rise edge of this signal is detected, the controller will read the targ

Pagina 164

633. Wiring543.9.3 Details of Output Signals  Position complete (PEND) This signal indicates that the target position was reached and positioning h

Pagina 165 - 9.5 Specific Problems

643. Wiring55(Reference) Output Signal Changes in Each Mode Mode classification PEND HEND Actuator is stopped with the servo ON after the power was

Pagina 166

653. Wiring563.10 Emergency-Stop Circuit Examples of internal circuit and recommended circuit are shown below. Caution For auxiliary relays, use rel

Pagina 167 - 10.3 Cleaning

CE MarkingIf a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.

Pagina 168

663. Wiring57z Example of multi-axes circuit allowing each axis to be connected/disconnected to the teaching pendant Relay External EMG reset switch

Pagina 169 - (1) Applicable grease

673. Wiring583.11 Extension Cable z No connector on the counter-actuator end (When connecting the actuator directly to a host system) Wire color Si

Pagina 170 - (2) Greasing method

683. Wiring59z Connectors on both ends (When using an isolated PIO terminal block) 1098765432110987654321A B AMP 0-2100B A1987654321501A1B2A2B3A3B4A

Pagina 171

694. Electrical Specifications604. Electrical Specifications 4.1 Controller Specification item Description Number of controlled axes 1 axis/unit S

Pagina 172

704. Electrical Specifications614.2 SIO Converter (Optional) Model number: RCB-TU-SIO-A (Vertical installation) RCB-TU-SIO-B (Horizontal installat

Pagina 173

714. Electrical Specifications62[5] PORT switch A switch for enabling/disabling the teaching pendant. Set the switch to ON when a teaching pendant is

Pagina 174

724. Electrical Specifications634.3 Isolated PIO Terminal Block (Optional) Model number: RCB-TU-PIO-A (Combined with a NPN control board: Vertical i

Pagina 175 - 11.1 External Dimensions

734. Electrical Specifications64[1] Power/emergency-stop terminal block (TB1) Provide a contact output for the emergency-stop switch on the teaching

Pagina 176 - 11.1.2 ERC2-SA7C

744. Electrical Specifications65[6] PIO connection terminal block (TB3) A PLC connection port. Detailed signal specifications are shown below. [1] R

Pagina 177 - 11.1.3 ERC2-RA6C

754. Electrical Specifications66z Internal connection diagram [1] RCB-TU-PIO-A/B ConnectorNonpolar input photocoupler 6 circuits Fusing chip resisto

Pagina 178 - 11.1.4 ERC2-RA7C

Table of Contents Safety Guide...

Pagina 179 - 11.1.6 ERC2-RGS7C

764. Electrical Specifications67[2] PCB-TU-PIO-AP/BP ConnectorNonpolar input photocoupler 6 circuits Fusing chip resistor 4 circuits 6 circuits 4 cir

Pagina 180 - 11.1.8 ERC2-RGD7C

774. Electrical Specifications68z I/O interface specifications Input Specifications Specification item Description Number of input points 6 points

Pagina 181 - 11. Appendix

785. Data Entry <Basic>695. Data Entry <Basic> To move the actuator to a specified position, you must enter the target position in the “P

Pagina 182

795. Data Entry <Basic>70(4) Acceleration/Deceleration x Enter the acceleration/deceleration at which the actuator will be moved, in [G].Basic

Pagina 183

805. Data Entry <Basic>71“Push & hold operation” The set value defines the maximum distance the actuator will push the work part in the push

Pagina 184 - Recorded date:

815. Data Entry <Basic>72(9) Acceleration/deceleration modex This field is not used for this controller. The factory setting is “0.” (10) Inc

Pagina 185 - Parameter Records

825. Data Entry <Basic>M E M O73

Pagina 186 - Change History

835. Data Entry <Basic>745.1.1 Relationship of Push Force at Standstill and Current-Limiting Value When performing operation in the push &

Pagina 187

845. Data Entry <Basic>75z Rod type (1) RA6C type (2) RA7C type Low-speed type Low-speed type (Lead: 3 mm) (Lead: 4 mm) Medium-speed type

Pagina 188 - 12.03.000

855. Data Entry <Basic>765.2 Explanation of Functions 5.2.1 Positioning Mode Push = 0The actuator moves to the target position set in the “Po

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